What are the characteristics of square tubes
Information summary：Square tube (full name "square steel tube", including square tube and rectangular tube, collectively referred to as rectangular tube) is a hollow metal pipe with a square or rectangular cross-section. Its core characteristics revolve around "excellent structural performance, strong form adaptability, and wide application scenarios". It combines the rigidity of metal materials with the lightweight
Square tube (full name "square steel tube", including square tube and rectangular tube, collectively referred to as rectangular tube) is a hollow metal pipe with a square or rectangular cross-section. Its core characteristics revolve around "excellent structural performance, strong form adaptability, and wide application scenarios". It combines the rigidity of metal materials with the lightweight advantages of hollow structures and is widely used in fields such as construction, machinery, and transportation. Its specific characteristics can be divided into the following five categories:
1、 Structural performance: Strong rigidity, stable load-bearing capacity, outstanding anti deformation ability
The cross-sectional shape of square pipes determines their structural advantages, and compared to circular steel pipes and solid square steel, they perform better in terms of load-bearing, torsion resistance, and bending resistance
1. High rigidity and bending resistance
The rectangular section of square tube has a larger "moment of inertia" (especially along the height direction of the section), and under the same material and wall thickness, the bending resistance of square tube is 20% -30% higher than that of circular steel tube (such as Q235 material, 50 × 50 × 3mm square tube, with a bending strength of over 250MPa), making it suitable as a load-bearing bracket (such as building scaffolding, equipment support legs).
2. Balanced torsional performance
The "torsional moment of inertia" of a square cross-section is evenly distributed and is less prone to torsional deformation when subjected to force (circular steel pipes tend to twist along the circumferential direction), making them commonly used in structures that require torsional resistance (such as mechanical transmission shaft sleeves and automotive chassis crossbeams).
3. High load-bearing efficiency
Hollow structures ensure load-bearing capacity while reducing weight: under the same weight, the cross-sectional area of square tubes is 30% -50% larger than that of solid square steel, and the load-bearing capacity is close to that of solid steel (such as 50 × 50 × 3mm square tubes and 50 × 50mm solid square steel, which weigh only 1/4 of the latter but can bear more than 70% of the load), achieving a balance of "lightweight+high load-bearing".
2、 Form and processing: Strong adaptability, easy assembly, and customization
The cross-section of square tubes is regular and the surface is flat, making them highly flexible in processing and assembly, and suitable for the shape requirements of different scenarios
1. Easy to cut and connect, high assembly efficiency
The right angled edges of square tubes are easy to locate and can be quickly assembled through welding (arc welding, argon arc welding), bolt connections, slot splicing, and other methods, without the need for complex angle calibration (such as purlins in steel structure factories and crossbeams in shelves, where assembling a single square tube takes 15% -20% less time than circular tubes).
2. Rich cross-sectional specifications, customizable
The side length of standard square tubes ranges from 10 × 10mm (micro) to 600 × 600mm (large), with a wall thickness of 0.8-20mm. "Non standard rectangular sections" (such as 30 × 50mm, 80 × 120mm) can be customized according to needs to adapt to irregular structures (such as furniture frames, decorative shapes).
3. Easy surface treatment, suitable for different environments
The surface of the square tube is flat, which is convenient for anti-corrosion and decorative treatment:
Anti corrosion treatment: hot-dip galvanizing (strong weather resistance, suitable for outdoor use), spraying (anti rust paint, fluorocarbon paint, suitable for building exterior walls), acid pickling and passivation (suitable for chemical environments);
Decoration treatment: wire drawing, polishing, electrophoresis (suitable for furniture and home appliance appearance parts), the surface flatness after treatment is higher than that of circular pipes, and the beauty is stronger.
3、 Material diversity: adaptable to different performance requirements, cost controllable
Square tubes can be made of various metal materials, with different materials corresponding to different properties, meeting the needs from "low-cost universal" to "high corrosion resistance and high strength":
1. Low carbon steel square tube (such as Q235, Q345)
Characteristics: Low cost, easy to process, good toughness, it is the most universal type;
Usage: Construction scaffolding, ordinary mechanical frame, truck carriage frame, suitable for non corrosive and low to medium load scenarios.
2. Stainless steel square tube (such as 304, 316)
Features: Corrosion resistance (304 resistant to ordinary acid and alkali, 316 resistant to seawater and strong corrosion), smooth surface;
Usage: Food machinery (such as conveyor belt frames), medical equipment (such as surgical table brackets), outdoor decoration (such as railings, curtain wall keels).
3. Aluminum alloy square tube (such as 6061, 6063)
Features: Lightweight (density only 1/3 of steel), good thermal conductivity, easy oxidation and coloring;
Usage: Aerospace components, automotive body frames, door and window profiles, radiators, suitable for weight sensitive scenarios.
4. Other special materials square tube
Copper alloy square tube (with excellent conductivity and thermal conductivity, used for electrical connectors);
Titanium alloy square tube (high-strength, corrosion-resistant, used in chemical and marine engineering), although expensive, is suitable for high demand scenarios.
4、 Application scenarios: covering multiple industries, with wide functional adaptability
The characteristics of square tubes enable them to adapt to the core needs of different industries, almost penetrating into all scenarios such as "structural support, decoration, and transmission":
Construction industry: used as scaffolding poles, steel structure factory purlins, curtain wall keels (utilizing high rigidity and easy assembly);
Mechanical industry: used as equipment frame, transmission shaft sleeve, workbench support (utilizing anti torsion and load-bearing stability);
Transportation industry: as a vehicle chassis crossbeam, truck compartment frame, bicycle frame (utilizing lightweight and high-strength);
Decoration industry: used as furniture frame, railing, billboard skeleton (utilizing ease of processing and aesthetics);
Fluid transmission: Some large-diameter thick walled square tubes (such as Q345 material) can be used for low-pressure fluid transmission (such as rainwater pipes, ventilation pipes, using hollow structures and easy splicing).
5、 Economy: Balancing cost and performance, high cost-effectiveness
Square tubes have advantages in material utilization, processing costs, and maintenance costs, with outstanding comprehensive cost-effectiveness:
1. High material utilization rate
Square tubes are manufactured through "hot rolling/cold rolling forming", with a raw material (steel strip) utilization rate of over 95% (without excessive scraps), which is more material efficient than the "forging+cutting" process of solid square steel (utilization rate of about 80%).
2. Low processing cost
The assembly and connection of square tubes do not require complex fixtures, and the labor cost for welding and bolt connection is 10% -15% lower than that of circular tubes; And the hollow structure reduces the workload of subsequent drilling and cutting (such as drilling holes on shelf beams, making square tube positioning easier and more efficient).
3. Low maintenance costs
The service life of anti-corrosion square pipes such as galvanized and stainless steel can reach 10-20 years (outdoor scenes), during which there is no need for frequent rust removal or painting, and the maintenance cost is only one-third to one-half of that of ordinary carbon steel solid parts.
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